Stainless steel pipes play a critical role in industries that require durability, corrosion resistance, and high-performance under extreme conditions. Among the various stainless steel grades, Stainless Steel 904L Pipe stands out for its exceptional resistance to corrosion, stress cracking, and chemical attacks, making it ideal for harsh environments.
In this blog, we provide a detailed overview of SS 904L pipes, including chemical composition, mechanical properties, types, features, applications, standards, and selection tips, helping you make an informed choice for your industrial needs.
What Is Stainless Steel 904L Pipe?
Stainless Steel 904L is a low-carbon austenitic stainless steel with high nickel and chromium content, enhanced with molybdenum and copper. These elements make it highly resistant to corrosion, pitting, and stress cracking, especially in acidic and chloride-rich environments.
SS 904L pipes are designed for critical industrial applications where standard austenitic grades like 304 or 316 may fail to provide long-term durability. Their low carbon content also allows for weldability without sensitization, making them suitable for fabricated piping systems.
Chemical Composition of SS 904L
The chemical composition of Stainless Steel 904L is specifically designed to provide high corrosion resistance and mechanical strength:
Element | Composition (%) |
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Carbon (C) | 0.02 max |
Chromium (Cr) | 19–23 |
Nickel (Ni) | 23–28 |
Molybdenum (Mo) | 4–5 |
Copper (Cu) | 1–2 |
Manganese (Mn) | 2 max |
Silicon (Si) | 1 max |
Phosphorus (P) | 0.045 max |
Sulfur (S) | 0.03 max |
Iron (Fe) | Balance |
The combination of nickel, molybdenum, and copper provides resistance to reducing and oxidizing acids, making 904L ideal for chemical processing, marine, and pharmaceutical applications.
Mechanical Properties of SS 904L Pipes
SS 904L pipes are engineered to handle high pressure and extreme conditions, while maintaining durability and corrosion resistance:
Property | Value |
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Tensile Strength | 485–620 MPa |
Yield Strength | 215–275 MPa |
Elongation | 30–45% |
Hardness | 150–190 HB |
Density | 8 g/cm³ |
These mechanical properties ensure high performance in demanding industrial environments, including high-pressure pipelines, chemical transport, and offshore applications.
Features of Stainless Steel 904L Pipes
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Superior Corrosion Resistance: Handles sulfuric, phosphoric, and nitric acids effectively.
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Durability: Long-lasting performance in aggressive and corrosive environments.
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Low Carbon Content: Prevents sensitization during welding, enhancing structural integrity.
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Heat and Pressure Resistance: Suitable for high-temperature chemical and industrial processes.
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Non-Magnetic: Remains austenitic and non-magnetic in annealed condition.
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Excellent Weldability: Supports complex piping and industrial installations.
Applications of SS 904L Pipes
Stainless Steel 904L pipes are used in industries where high corrosion resistance, chemical stability, and mechanical strength are essential:
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Chemical Processing Industry
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Ideal for pipelines handling sulfuric acid, nitric acid, and other corrosive chemicals.
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Resistant to pitting and crevice corrosion in acidic environments.
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Oil & Gas Industry
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Used in offshore platforms and pipelines exposed to sour gases and chloride-rich fluids.
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Suitable for refineries and petrochemical applications.
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Marine and Offshore Applications
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Excellent resistance to chloride-induced corrosion, making it ideal for seawater pipelines and desalination plants.
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Pharmaceutical and Food Industry
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Hygienic and corrosion-resistant, perfect for sanitary pipelines, storage, and process lines.
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Power Generation
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Used in heat exchangers, condensers, and high-temperature piping systems.
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Pulp & Paper Industry
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Resistant to bleaching chemicals and process acids, extending pipe life.
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Standards and Specifications
To ensure quality and reliability, SS 904L pipes are manufactured according to global standards:
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ASTM A312 / ASME SA312: Seamless and welded stainless steel pipes
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ASTM A358: Welded stainless steel pipes
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EN 10216-5 / EN 10217-7: European standards
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ISO 11960: Offshore and industrial pipe applications
Types of Stainless Steel 904L Pipes
SS 904L pipes are available in multiple forms to suit various industrial needs:
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Seamless Pipes – Ideal for high-pressure and high-temperature systems.
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Welded Pipes – Economical and suitable for general industrial use.
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ERW (Electric Resistance Welded) Pipes – Used in medium-pressure pipelines.
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Polished / Bright Pipes – Suitable for pharmaceutical, food, and beverage industries where hygiene is critical.
Advantages of Stainless Steel 904L Pipes
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High Corrosion Resistance: Handles acidic and chloride-rich environments effectively.
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Long Service Life: Reduces maintenance and replacement costs in chemical and offshore applications.
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Heat and Pressure Resistance: Suitable for extreme temperature pipelines.
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Excellent Weldability: Low carbon content allows stress-free fabrication.
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Hygienic and Non-Magnetic: Ideal for food, pharma, and sanitary applications.
Tips for Selecting SS 904L Pipes
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Assess Operating Conditions: Determine exposure to acids, chlorides, and high temperatures.
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Check Standards Compliance: Ensure compliance with ASTM, ASME, ISO, or EN standards.
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Select the Right Type: Seamless for high-pressure systems, welded for general pipelines.
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Verify Size and Wall Thickness: Confirm compatibility with piping system requirements.
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Consider Supplier Reliability: Choose a trusted manufacturer for consistent quality and certifications.
Conclusion
Stainless Steel 904L Pipe is a high-performance solution for industries requiring exceptional corrosion resistance, strength, and durability. From chemical processing and petrochemical applications to marine, pharmaceutical, and offshore industries, SS 904L pipes deliver long-lasting performance in the harshest environments.
Investing in quality SS 904L pipes ensures:
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Reliable operation under high pressure and temperature
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Reduced maintenance and downtime
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Safe and efficient transport of corrosive fluids
Whether you are planning an industrial piping system, offshore pipeline, or chemical plant, Stainless Steel 904L Pipes provide a robust, reliable, and corrosion-resistant solution for demanding applications.
Whether you are planning an industrial piping system, offshore pipeline, or chemical plant, Stainless Steel 904L Pipes provide a robust, reliable, and corrosion-resistant solution for demanding applications.